Motor The GMD is a drive system without any gear where the transmission of the torque between the motor and the mill is done through the magnetic field in the air gap between the motor stator and the motor rotor. The concept to drive the mill this way is relatively simple using the mill body as motor rotor and mounting the poles there.
WhatsApp: +86 18838072829The common drive mode of ball mill: threephase AC motor hydraulic coupling gear reducer belt pulley reducer. ... 02 Variable Frequency Ball Mill Scheme Variable Frequency Ball Mill System Features 1. Has sufficient starting torque that it can reach 180% of rated toque output at low speeds.
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WhatsApp: +86 18838072829Ball Mill Motor Drive Schemes Minig Machine. the mill used for this comparison is a 4 4meter diameter by 13 6 meter long ball mill with a 5000 hp drive motor it is designed for approximately 90 s ton per hour this type twocompartment mill is a state oftheart shell supported cement finish mill the torque and time requirements of the mill.
WhatsApp: +86 18838072829The Benshaw variable frequency drive powers the 4160v synchronous ball mill motor during positioning to smoothly rotate the ball mill, providing full torque at zero speed to start and rotate the mill during the positioning process. The use of a drive also provides speed adjustability to a maximum speed of 6Hz.
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WhatsApp: +86 18838072829The main part of the ball mill mainly include feeding part, discharging part, a rotary part, a transmission part (reducer, small gear, motors, electrical control) and other parts. Hollow shaft adopts steel castings, the liner is detachable, slewing gear hobbing with casting, the cylinder body with wearresistant liner, with good resistance to wear.
WhatsApp: +86 18838072829Transmission device: The ball mill is a heavyduty, lowspeed and constantspeed machine. Generally, the transmission device is divided into two forms: edge drive and center drive, including motor, reducer, drive shaft, edge drive gears and Vbelts, etc. 4. Feeding and discharging device: The feeding and discharging device of the ball mill is ...
WhatsApp: +86 18838072829The origins of the failure can be traced back to c. 1994 when PT Freeport Indonesia ordered its first gearless drive for their 34 ft SAG mill. The motor had to fit through a tunnel on the road to the site. ... The difference between the measured stresses at Telfer and Antamina is that the liners in the Telfer ball mill had been wedged by ball ...
WhatsApp: +86 18838072829Sections (n — 1) and n of such a multimotor drive arc shown in Fig. (b). Section n is coupled to Section (n — 1) by clutch C n1, and so on. A suitable Closed Loop Speed Control of Multi Motor Drives scheme is shown in Fig. (a). It consists of one common outer speedloop and one inner torque control loop for each section.
WhatsApp: +86 18838072829Induction Motors [2]. Figure 3 shows a ball mill with a dual pinion drive 2x 6500 kW with low speed induction motors (LSIM). The dual pinion drives demand tight tolerances in the torque between the two motors [2] to dynamically equalize the load on both pinions so that, in the long run, their duration is secured and the system availability
WhatsApp: +86 18838072829The time has come to rethink our approach to mill drive motors because of the growth in size of newer ball mills, the starting torque restrictions of some of the newer mill drive configurations, and the softness of some utility services.
WhatsApp: +86 18838072829synchronous motor driven ball mill. The Benshaw variable frequency drive powers the 4160 volt 3500HP synchronous ball mill motor during positioning to smoothly rotate the ball mill and bring it to the proper position for maintenance. The customer's previous system utilized multiple DC contactors and a motorized cam switch to position the ...
WhatsApp: +86 18838072829The mill used for this comparison is a diameter by meter long ball mill with a 5000 HP drive motor. It is designed for approximately 90 per hour. This type twocompartment mill is a stateoftheart shell supported cement finish mill.
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WhatsApp: +86 18838072829Rotation speed of the servo motor. n s: Rotation speed of the lead screw. N: Number of the pole pairs. p 1,p 2: Pressures of the EMHA rodless and rod chamber, respectively. P h: Driving power of the hydraulic cylinder. R: Stator resistance. T: Torque amplified through the reducer. T add: Additional torque of the distributed linear drive system ...
WhatsApp: +86 18838072829Working with a long time customer and local partner in the motor controls industry, Benshaw was able to solve this problem by applying a 480VAC 700HP AC variable frequency drive. The Benshaw VFD powers the 4160 volt 3500HP synchronous ball mill motor during positioning to smoothly rotate the ball mill and bring it to the proper position for ...
WhatsApp: +86 18838072829mill power draw. Keywords Motor design, motor speed, mill speed, rated speed. Introduction The purpose of this paper is to provide guidance to Owners and EPCM engineers in the specification of the "design" and "maximum" speed of grinding mill motors. Purchasing a fixedspeed or variablespeed mill drive requires the speci
WhatsApp: +86 18838072829system, and blending these into the overall scheme of assessment. Then the significance of the efficiency and energy requirements should be revealed. Comparison between girth gear drive and central drive. =;='I Example : Ball mill 9000 HP Motor speed 990 rpm Mill speed 14 rpm R/L ill diameter 5 m Mill bearing 22 m
WhatsApp: +86 18838072829Ball mill with Central Drive Mill length Mil l diame te r M il l di amet er 5 3 2 3 2 1 3 5 6 6 4 4 Ball mill with Sid e Driv 1 Inlet 2 Outlet casing 3 Slide shoe bearing 4 Main gearbox 5 Mill motor 6 Auxiliary drive 1 3 Ball mill for cement grinding 3 Cement grinding taking on the tough tasks Cement ball mills have to achieve the desired ...
WhatsApp: +86 18838072829The Ball mills are operated by inbuilt motors to rotate the drum. The ball mill are in operations in refractory Industries are daily about 14 hrs for making unshaped refractory material. The environment in ball mill area is dusty and wet which will affect the efficiency of motors and other parts of machinery. If the ball mill motor is ...
WhatsApp: +86 18838072829The ball mill is the key equipment for grinding the minerals after the ore is crushed. With the continuous development of the industrial level, the development of ball mills is also moving towards ...
WhatsApp: +86 18838072829Often used in large Mills in the cement and mining industry, these motors were driven by LCI variablefrequency drives (VFDs) or used with direct start with a clutch system that would...
WhatsApp: +86 1883807282926 Technical Data Considerations about cooling of jacket With the bearing arrangement shown in Figs. and, comprising a doublerow cylindrical roller bearing and an angular contact ball bearing for bearing an axial
WhatsApp: +86 18838072829The motor is usually fitted with a variable speed drive (VSD) to control the rpm of the ball mill. Gearbox used for speed reduction from the motor to the ball mill. Balls usually manufactured from manganese alloy steel, but the material depends upon for what material the mill will grind ( chrome steel alloy and rubber also available).
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