So it is important to improve the waste management system in the spinning mill. In the economic of the spinning mill the waste management plays a significant role. To illustrate in the prevailing cotton cost and the yarn selling price even an 1℅ improvement in the waste management would lead to saving of 20 lakhs rupees per year for a about ...
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analiysis of oee in spinning mill. This paper focuses on the application of Kaizen, one of the pillars of total productive maintenance (TPM), for improvement of overall equipment efficiency (OEE) of a ring frame section in a spinning plant.
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system for the process control in spinning mills. THE FIBER PROCESS CONTROL SYSTEM. S. Dönmez Kretzschmar, R. Furter ... It is obvious when analyzing the costs in Fig. 1 that significant steps towards cost reduction can be undertaken if the quality characteristics of fibers can be measured and is used to optimize the raw material purchasing ...
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The conducted energy audit on the chosen textile leads to the reduction of energy consumption by almost 21 % per day. It saved company utility energy by nearly %.
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A Straightforward Text Summarizing All Aspects of Process Control Textile manufacturing is one of the largest industries in the world, second only to agriculture. Spinning covers a prominent segment in textile manufacturing, and this budding industry continues to thrive and grow. Process Management in Spinning considers aspect of process management, and offers insight into the process control ...
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Power cost per spindle per year (PCY) averaged Rs 1,840. Power cost relative to sales turnover generally increased with the average count from about % in 20s to 30s to around 18% in finer ...
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CIN No. U40300PB1949PLC001522. Oswal Woollen Mills Limited (OWM), is the parent company of the Nahar Group of Companies (the Nahar Group). OWM was incorporated in 1949 by Late Mr. Vidya Sagar Oswal, father of Mr. Jawahar Lal Oswal, the present Chairman and Managing Director. The Board comprises of ten directors including three promoters ...
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Contribute to naicha22/2022 development by creating an account on GitHub.
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Introduction : Cost management is a system of determining the costs of products or services. It has primarily developed to meet the needs of management. It provides detailed cost information to various levels of management for efficient performance of their functions.
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This study results depicted 8 % energy consumption has been reduced in the spinning mills. It also helps to control the energy crisis of Pakistan. [Muhammad Furqan Khurshid, Muhammad Asad, Atif Ali Khan, Muhammad Ashraf Chaudhry, Ammanullah, Investigation of Specific Energy Consumption and Possible Reduction Measures of Textile Spinning Mills.
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Energy Saving in Blow Room and Carding Rotary Filter: A CostEffective Solution for Spinning Mills Energy conservation and cost reduction are paramount concerns for every spinning mill. Among various energyconsuming processes, the blow room and carding operations stand out as major consumers.
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Paper industry is a highly power intensive industry and about 1721% of the production cost is in the form of energy. The specific energy consumption in Indian paper mills is very high as compared ...
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A good yarn realization is a factor of great importance in the economics of production of spinning mill and also has great influence on total yield. One per cent reduction in yarn realization would cause almost the same economic impact on the mill's profit as 1 percent enhancement in the raw material cost would make. This
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1. INTRODUCTION. In the production economics of a spinning mill, yarn realisation plays a significant role. To illustrate, in the prevailing cotton cost and yarn selling price, even an 1% ...
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48. Hard Waste was found to be abnormal due to poor work practices in the workforce and reduced the hard waste from to % In Semicombed Variety mills has not done restarted. Sweepings found to be %Unusually checking it is a mixture of Usable waste and the sweepers and concerned department the same to % level
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8 Recent Advancements in Cotton Spinning 151. development of the card on the yarn properties is analyzed, and the role of the new. generation of the card for improving the quality of the yarn is ...
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The energy cost in increasing at a faster pace and is the largest conversion cost accounting for about 10% of the sales and almost 5 times the net profit margin a spinning mill can earn under ...
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separate waste spinning unit. Costing and marketing departments must analyse the above possibilities and advise the top management and mills for action. waste reduction and control. nique) : Step 1 a) Determine amount of waste made, b) Effect of waste on: production, quality, unit cost, employees' pay, job security;
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The total cost of IE3 motors of 32 numbers is , and the installation cost and cost of accessories are The total motor replacement cost is
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cost reduction and control in spinning mills. Sep 15, 2013 A 1% reduction in yarn realization has almost the same economic impact on the is thus as important to a mill as the control of cotton and mixing cost. And yet in most mills, the approach to the control of yarn realization is 1 Measuring Economic Benefits to a Spinning Mill Using EFS ...
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The data are stated in terms of energy cost reduction, amount of demand flexibility, and contribution to emission reduction. As the table reveals, the energy cost reduction varies from % up to %. For the energy consumption, the industries have experienced between 2% and % demand flexibility or energy efficiency improvement.
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The major drawback in the developing paper industry in Bangladesh is the need for importing raw materials ( Jahan et al., 2009 ). In Bangladesh, paper mills directly import wood pulp as a raw material for manufacturing paper. In 2018, the prices of imported hardwood pulp was reportedly increased to 810 from 470/ton and to 950 from 500/ton ...
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INTRODUCTION Spinning is a vital operation process that consumes more power and massive investment. Unlike other industrial segments, spinning mills are a big concern due to the moderate net profit of 5%. The primary export of yarn to neighboring countries has seamlessly reduced the profitability in recent times.
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Figure 3. Potential defects in ring spinning yarn. From Figure 3, the results show that 20% of few root causes are the result of 80% of defects occurring in the carded yarn spinning process. In ring spinning machine, the major defects such as thick and thin place, unevenness, slubs, and crackers are found.
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Maintenance: material and cost control. In maintenance, the materials represent 4060% of the total maintenance cost. Hence it is very important for any industry to control the material costs. There are certain steps, which can optimise the cost of material for the maintenance: • analysis of causes of breakdowns, •
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Even a 10 paise reduction in packing materials cost per kg of yarn for a 30,000 spindle mill would result in an annual saving of lakhs in 20s K and Rs 1 lakh in 100s C (Table 4). In view of the substantial savings in the reduction of packing material cost, the mills must explore possibilities of reducing packing materials cost.
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Introduction. Yarn manufacturing or spinning is the second process following fiber production in the whole process of textile supply chain. Yarn manufacturing is the process of converting fibers in to yarns, where different types of fibers such as cotton, wool, flax, hemp, nylon, and polyester are spun as single fibers or as blends of multiple fibers in different spinning systems such as ...
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The level of reduction in Specific Energy Consumption depends on the use of technology by the mills and amount of investment. It is also anticipated that implementation of energy saving techniques on 12 spinning mills can saves the energy equal to run a small capacity spinning mills. This can be a turning point to control the energy crisis of ...
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Table 4 Details of working environment in spinning industries Parameters Location of the reading Range Mean Lighting(lux) Blow room 78109 Spinning area 5160 Noise (dBA) Spinning area 9095 Auto corner (off end rear end) 8689 Temperature(*c) Preparatory unit 24 30 27 Spinning room 2835
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For any significant reduction in power cost, the mill should have its own captive sources like wind, solar, etc. It was observed that good mills are able to control power cost (unit cost) by installing unconventional energy like wind mill, solar power, etc., Today mills which are achieving high profit margin are having own captive power and ...
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The cost of yarn consists of several factors such as raw material energy or power, labor, capital etc. The cost of yarn excluding raw material is termed manufacturing cost. The share of the factors in manufacturing cost changes according to the yarn properties, machine operational properties and economical situation of the spinning mill.
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A cost analysis has been made by a Chinese spinning mill (Kerong, 2008) that an additional 55 kWh of electricity has been consumed by the negative pressure generator for each spindle per year, which accounts for 2/3 of the operation cost. Based on the hypothesis of the increased sale price from 1000 to 4000 RMB per metric ton, and investment of ...
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A material supplier from Belgium would like to produce limestone powder for his custome...
India is rich in various mineral resources and it is an important mineral processing market
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