It has been proven that the parameters of the breakage rate (or selection function) S i and breakage function b i, j depend on several factors,, ball size, mill speed, media shape, and ...
WhatsApp: +86 18838072829The choice of the top (or recharge) ball size can be made using empirical equations developed by Bond (1958) or Azzaroni (1984) or by using special batchgrinding tests interpreted in the content of population balance models (Lo and Herbst 1986). The effect of changes in ball size on specific selection functions has been found to be different ...
WhatsApp: +86 18838072829Moreover, the selection function for size/sieve 125 microns was (1/minute), using chadormalu ore sample. ... But, the ball mill has reduced to 455 µm at the end of the same grinding period ...
WhatsApp: +86 18838072829The selection function can be determined by the backcalculation method using the perfect mixing ball mill model (Eq. 1). Both breakage and selection functions were assumed to be constant within a stage. The selection function for the first stage (v = 1) can be determined using Eq. 11
WhatsApp: +86 18838072829... Touil et al. 2008) stated that breakage process is characterized by two major basic functions: a selection function that represents the fractional rate of breakage of particles in each...
WhatsApp: +86 18838072829The selection function for each size class, S i, maintains a proportionality relationship with the power consumed by the grinding action according to Eq. (2) (Herbst and Fuerstenau, 1973). (2) Si = S i E P H where S i (min −1) is the selection function for each size class, S i E (t/kW h) is the energy specific selection function, H (t) is ...
WhatsApp: +86 18838072829The production capacity of the ball mill is determined by the amount of material required to be ground, and it must have a certain margin when designing and selecting.
WhatsApp: +86 18838072829Ball mills. The ball mill is a tumbling mill that uses steel balls as the grinding media. The length of the cylindrical shell is usually times the shell diameter (Figure ). The feed can be dry, with less than 3% moisture to minimize ball coating, or slurry containing 2040% water by weight.
WhatsApp: +86 18838072829Then, using adjusted data the selection function of tube ball mills was estimated by NGOTC software (Farzanegan, 1998). In all simulation trials, an approximate breakage function was assumed for the ore based on its characteristics and similarity to other gold ores. To increase the accuracy of Plitt model predictions, calibration factors which ...
WhatsApp: +86 18838072829Mill Selection. The first step in mill design is to determine the power needed to produce the desired grind in the chosen ore. The most used equation, for this purpose, is the empirical Bond equation (Bond, 1960, 1961; Rowland and Kjos, 1978). ... A ball mill consists essentially of a conical or cylindrical shell supported on hollow trunnion ...
WhatsApp: +86 18838072829Download Table | Selection function values for different feed size classes from publication: Determining milling parameters of a pearshaped ball mill for grinding hightalc oxidized coppercobalt ...
WhatsApp: +86 18838072829Abstract. Research Article University of Zagreb, Faculty of Chemical Engineering and Technology, Zagreb, Croatia. Batch Grinding in Laboratory Ball Mills: Selection Function The selection functions and the breakage distribution functions are based on the experimentallydetermined particle size distribution on the basis of comminution of one size fraction particles.
WhatsApp: +86 18838072829reduction of pebbles. For mill speed the media displayed two common mode operations namely cascading at a low speed of 65% and cataracting at higher speed of 75%. The higher speed generated the least pebbles. Keywords: Attainable region, semiautogenous mill, ball mill, SABC circuit optimisation, pebbles, MODSIM®
WhatsApp: +86 18838072829In this paper, we carried out batch grinding tests of silica glass, limestone and gypsum with a ball mill and investigated the effects of feed size and ball diameter on the grinding rate constant (selection function). The results are summarized as follows; 1. Variation of the dimensionless grinding rate constant with feed size was roughly ...
WhatsApp: +86 18838072829The mill used in this experiment is made of alumina with an inside diameter of 144 mm and an inner volume of 2100 cm 3, and the grinding ball is also made of ball diameters ranging between 3 and 30 mm were used, and feed size was varied in the order of 10 −3 to 10 −1 as a ratio of ball diameter. Feed sizes and ball diameters used are shown in Table 2, Table 3, Table 4.
WhatsApp: +86 18838072829digital scale with an accuracy of g. The specifications of used laboratory ball mill shown in Table 1. The BFDS (Breakage Function Determination Software) was used for calculating breakage and selection functions of the experimental. This software is able to calculate the breakage and selection functions parameters of the
WhatsApp: +86 18838072829If feed coarser than the selection function maximum which is at 2 mm and ball mill is biggest, it is possible to increase circulating load to get an acceptable product P80 for ball mill. Need to check the pumps and hydrocyclones to increase the circulating load.
WhatsApp: +86 18838072829Parandeh, L. Dehghani, A. Khosravi, M. (2010) the comparison of the upscaled laboratory selection function and the industrialscale selection function. Case study SeChahun Ball Mill circuit.
WhatsApp: +86 18838072829Important advances have been made in the last 60 years or so in the modeling of ball mills using mathematical formulas and models. One approach that has gained popularity is the population balance model, in particular, when coupled to the specific breakage rate function. The paper demonstrates the application of this methodology to optimize solids concentration in ball milling of an iron ore ...
WhatsApp: +86 18838072829The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.
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