The mill was still producing scats, though less than at 78% of critical speed. The original milling circuit design for the Kroondal platinum concentrator was based on the following: > Primary milling discharge of 30% passing 75 μ m. > Secondary milling discharge of 6772% μ m, with natural fines grits.
WhatsApp: +86 18838072829You can use the lab data from a standard bond ball mill test to calculate this alternative index. Helena Russell. 8 years ago. ... give a direct measure of grinding efficiency. The Bond Equation and the equations for the associated efficiency factors can be used by plant supervisory and technical personnel and can also be used in computer ...
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WhatsApp: +86 18838072829How to Measure Grinding Efficiency. The first two Grinding Efficiency Measurement examples are given to show how to calculate Wio and Wioc for single stage ball mills. Figure 1. The first example is a comparison of two parallel mills from a daily operating report. Mill size x (′ x 20′ with a ID of 16′).
WhatsApp: +86 18838072829Power Index (SPI®), Bond ball mill grindability and JK drop weight tests are used to characterize ore samples. For subsequent design simulations, SGS' IGS and JKSimMet are used. For ... • Comparison of the efficiency of primary and secondary mill operation to similar plants in our database With our approach, you will truly optimize
WhatsApp: +86 18838072829Bond Efficiency Determinations (Revised March 26, 2015) B1. The Bond Rod Mill WI Test Equipment and Procedure (Revised March 26, 2015) C1. The Bond Ball Mill WI Test Equipment and Procedure (Revised March 26, 2015) Introduction and Background Please see the references and slide presentation"Bond Efficiency SLC (rev3)"
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WhatsApp: +86 18838072829Product size distribution function influence on interpolation calculations in the Bond ball mill grindability test. Int. J. Miner. Process. (2016) A. Osorio et al. Fine grinding size distribution analysis using the Swrebec function ... Studying the effect of different operation parameters on the grinding energy efficiency in laboratory stirred ...
WhatsApp: +86 18838072829I'm interested to know when sizing a new ball mill, as to why recirculating load has no effect on the power calculation, although it will have effect on volumetric capacity naturally. ... Efficiency is another story. Bond's equation has several factors related to the physics of the mill and the desired reduction. These are used with the Work ...
WhatsApp: +86 18838072829Wang C (2013) Comparison of HPGR—ball mill and HPGR—stirred mill circuits to the existing AG/SAG mill—ball mill circuits. ... Abouzeid AZ (2002) The energy efficiency of ball milling in comminution. Int J Miner Process 67:161185. ... McIvor R (2016) The GMSG guideline for determine the bond efficiency of industrial grinding circuits ...
WhatsApp: +86 18838072829The Bond test relies on empirical fitting parameters determined by Bond and expressed as exponents on the closing screen size () and the net grams per revolution (). These parameters were fitted to equate the results from the standard Bond Ball test to a standard pilot plant utilising a m diameter ball mill (Bond, 1961).
WhatsApp: +86 18838072829The Bond ball mill work index is an expression of the material's resistance to ground and a measure of the grinding efficiency. The test is a standardized methodology that ends when a circulating load of 250% is obtained.
WhatsApp: +86 18838072829Based on the standard procedure defined by Bond, the ball mill work index is determined by simulating a closed cycle dry grinding in a laboratory Bond ball mill until a stable circulating load of 250% is established (Bond, 1949, Bond, 1952, Bond, 1961). The ball mill work index is determined by Eq. (10). The recommendation is the ball mill ...
WhatsApp: +86 18838072829Meeting of Bond Efficiency Guideline Working Group of the Global Mining and Standards Group Salt lake City, 2014 Based on Presentation to the 2008 Meeting of SME, by ... Example SAGBall Mill Circuit WI Efficiency Calculation • SAGball circuit F80 = 165,000 um P80 = 125 um W = kWh/t Wlo = / [( 10 / SQRT 125) (10 / SQRT 165,000 ...
WhatsApp: +86 18838072829EF3 Mill Diameter factor: using meters () as the base diameter, grinding efficiency varies as the ratio of the mill diameters raised to the power, up to mill diameters of meters (13ft) and greater, where it becomes a constant. EF4 Oversized Feed factor: there are optimum feed sizes for rod and ball mills.
WhatsApp: +86 18838072829Since for the ball mill design we are using 80% passing, the required value of C2 for the ball mill will be equal C3 is the correction factor for mill diameter and is given as; 𝐶𝐶3 = 𝐷𝐷 (3) However, it is important to note that C3 = vessel used in producing the ball mill was got from a
WhatsApp: +86 18838072829Mill power draw prediction can be carried out using Morrell's power model for tumbling mills. Bond methodThe established technique for determining power requirements for ball mills is the Bond method (Bond, 1961). This method also involves the application of some 'efficiency factors' as described by Rowland (1975).
WhatsApp: +86 18838072829As such Bond ball mill work index alone is not an effective basis to estimate the comminution energy requirements for many of Newmonts operations. Figure 1 Newmont sites on the Bond intensity energy curve, comparing the BWi The position of the sites on the Bond operating work index (OWi) energy curve is presented in Figure 2. What is
WhatsApp: +86 18838072829However, Bond Work Indeces are related to the type of equipment to be used (rod mill, ball mill, SAG uses Drop Ball parameterKwhr/m3, so it is more complex than just specific energy consumption ...
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WhatsApp: +86 18838072829Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean. Empty the mill charge and sand into the ball try once grinding is complete. Clean out the mill using a brush. Put the lid on the mill.
WhatsApp: +86 18838072829The effect of circulating load and classification efficiency was investigated by Morrell (2008) who carried out Bond ball mill tests by varying the circulating load and classification efficiency. Conventional tests, (with classifier efficiency), showed that the relative Bond Work Index was reduced by 8%, and hence the grinding efficiency ...
WhatsApp: +86 18838072829Figures in this table are generally slightly low compared to some reported plant data or other manufacturers' estimates, and are based on an empirical formula initially proposed by Bond (1961) designed to cover a wide range of mill dimensions, and the normal operating range of mill load (Vp = .35 to .50) and speed (Cs = .50 to .80).
WhatsApp: +86 18838072829It is a wellknown fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on different critical metal ores (W, Ta), ranging from coarse grinding (rod mills) to fine grinding (ball mills). The relationship between wi and grinding size did not show a clear ...
WhatsApp: +86 18838072829Here are ten ways to improve the grinding efficiency of ball mill. 1. Change the original grindability. The complexity of grindability is determined by ore hardness, toughness, dissociation and ...
WhatsApp: +86 18838072829expected. However, it required proper tests of the efficiency of the work of ball mills. Simulations of the grinding circuit were carried out for various system configurations. The analyzed mill parameters were the size of the balls, mill filling and density of the feed to the mill. Also the diameters of the
WhatsApp: +86 18838072829The higher the bond factor for the mill ( Actual kwh/tonne over Bond predicted kwh/tonne) means the mill is less efficient. BALL MILLS ARE NORMALLY ABOVE WHILST VSMs ARE LESS THAN ...
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